Friday, July 4, 2014

Matters of the Hood

4 July, 2014 -- Big forward movement!  I decided to visit the shop while running a bunch of errands in Huntsville.  When I got there, Dan was in the shop.  Deron and Daniel (on Summer break) had not yet arrived.  As I approached the car, I noticed that the rumble seat lid and doors were off and the hood, radiator, and all four fenders were now among the missing.  Dan asked, "Do you notice anything different?  I walked around the car but failed to notice the obvious -- The car is now detached from the frame:
Dan is preparing to mount it on its dolly once again to do the final prime coat in preparation for the "real" paint.  He also said that the work on the front fenders was completed and that they are at the media blaster to be cleaned and pickled in preparation for their primer coats.  He had been working on the top panels of the hood.  The side panels are ready for final prime coat.

The hood of the Model PB Plymouth is an interesting subchapter in the history of automotive styling.  In 1932, most automobiles had hoods that extended to the firewall.  There was a distinct line between the hood and the front of the cowl area.  The 1932 Ford is a good example of this design.  

The Chrysler design team decided to extend the hood all the way to the windshield on the entire Chrysler product line for the "1932" models, including the Model PB Plymouth (The model changes didn't always coincide with calendar years.).  This design introduces a challenge with regard to ventilation.  It required that the hood and the cowl each have vent openings with vent covers that could be operated from within the car.  It was a clever design with one serious flaw.  There was no way to drain the channel in the hood in which the rubber seal cushion resided.  These soft rubber gaskets always absorbed water, stayed wet, and eventually caused the steel channel in which they were cemented to pit and ultimately rust through.  Such was the case with the hood for this roadster.  It was better than most, but had some pinholes rusted through.  The challenge to the restorer is that if we try to weld the pinholes, we stand a good chance of introducing warpage and distortion into the smooth curves of the hood.  Dan solved this problem nicely by scouring the channels to rid them of any corrosion, sealing the underside of the hood with tape, and spreading a thin layer of two-part epoxy in the channel.  This seals the channel, doesn't require any welding, and will be totally invisible since it will be covered by the rubber seal.  And the repair will never rust!



The underside of the hood vent opening has all the complexity of the hinges and attaching point for the vent cover adjustment mechanism.  This entire assemblage extends through the vent opening in the cowl, which is larger than the hood vent.  The whole thing worked and allowed the '32 Chrysler products to look longer and more stylistically uncluttered.  All that and the advantage of bugs and rain having direct ingress when the vents are opened!  You can see the result in this picture of my other 1932 Plymouth taken today with the driver's vent opened:

The effect of the continuous hood is even more dramatic on the 1932 Chrysler Custom Imperial Phaeton shown in this factory photo:
 

Sunday, June 1, 2014

More Blisters and Louvers and Exhaust Clearance

6-1-2014  I heard from Deron today, who sent me an image that "might be of interest."   One issue we had run into when we went to place the front fenders in their correct position is that they collided with the exhaust pipes on both sides of the car.  The inner edge of the fender is finished off with a stiffening bead that was stamped into the metal.  The only answer is to cut a semicircular notch out of the fender and to extend the bead along the edge of the cutout.  I knew that Dan had been thinking about this for several months.  He has now begun to create the clearance cutout.  
I took some additional pictures of his process and include them here:  

  

Dan has also finished more sanding and priming on the hood sides with their modified louvers and clearance blisters.

Wednesday, May 14, 2014

Still More Sanding

5-14-2014  At a visit to the shop this week, I got to see more of the progress in the endless "prime, sand, prime, sand" process:
 

Friday, March 21, 2014

More Sanding and Priming

3-21-2014 All that beautiful primer you see above has been block sanded again practically down to bare metal to make the surfaces as perfect as possible.  In the pictures below, you can see the final coat of primer that will bond to the final colr paint -- if I can ever make up my mind on a color!  This week's favorite:  1961 Lincoln "Black Cherry Metallic."














Sunday, December 1, 2013

Endless Sanding

12-1-2013  I visited the shop this week to find Dan sanding the rear fenders.  He uses progressively finer grades of sandpaper as he prepares each part for final painting.  It's a case of putting paint on and then removing most of it to create the smoothest possible surface.  He also maintains a hand-written "spreadsheet" to keep track of his progress.



Friday, November 8, 2013

Care and Covering

11-8-2013  The car is resting under cover as Dan works on a station wagon project.  He didn't want to get dust on my car.  That's the kind of care you dream of in a restoration shop.  Thanks, Dan and Deron, for caring so much.
   

Monday, November 4, 2013

More Red Primer

11-4-2013:  Today I visited the shop and noticed that many new additions had been made to the inventory of pieces in the red primer.  This is the last stage of the elaborate sequence to get the surface prepared for finish painting.  Each of these pieces will now be sanded with progressively finer grades of sandpaper to get them ready.  I'm getting antsy...